Design Engineering Support and Quality Control
Our experienced engineering team at Specialty Fabrication and Powder Coating, LLC can easily troubleshoot your most intricate parts, assuring the end product will be designed and fabricated to promote structural integrity and decreased cost through optimizing material usage.
We assure our quality and tolerances, with a very dedicated Quality Control division. Our laser measurement system pulls a scan of the parts in real-time on an overlay of their CAD file and uses histograms graphs and varying colors to distinguish tolerance throughout the part. The ability to create accurate .dxf files allows us to offer customers accurate reverse engineering services.
Engineering
Extensive CAD capability including 3D, solid modeling, and CADCAM off line programming. Engineering support provided for part design, CAD drawings, DFM, Concurrent and Collaborative Engineering, and ESI-Early Supplier Involvement.
Lean Manufacturing
Manufacturing cells, KAN-BAN Inventory Control and JIT System, Quality System checks and responsibility vested in the operators, all combined in our unique manufacturing system that assures your parts will be delivered on time, to specifications, and in the shortest possible lead times.
Sheet Metal
LASER Bystronic Laser ByAutonom 6000W, With Rotary Axis
Bystronic Laser BL 4000W ByStar, With Rotary Axis
Bystronic Laser Byspeed 4400W
Flat Stock: General 60" x 120" Max. Sheet Size
CRS/HRS 1” Max. Thickness
SS 3/4” Max. Thickness
ALUM 5/8” Max. Thickness
LEXAN 1/2” Max. Thickness
NYLON 1/4” Max. Thickness
DELRIN 1/4” Max. Thickness
Tube Stock: General 1/2" - 12" OD Range x 90" Max Length
CRS/HRS .250 Max. Wall Thickness
SS & ALUM .125 Max. Wall Thickness
*Dia > 5-1/4” OD require a Fixture
*For other Materials & other Thickness inquire
SHEAR
Flat Stock: General 10’ Max. Width
CRS/HRS 8GA Max. Thickness
SS 11GA Max. Thickness
ALUM 1/4” Max. Thickness
LEXAN 1/8” Max. Thickness
Turret Punch
Amada EMK3610NT With Automation Load and Unload
Flat Stock: General , 60” x 120” Max. Sheet Size Without Repositioning
CRS 5/16 Max. Thickness
Min. Hole Dia = or > Mat’l Thickness
SS 14GA Max. Thickness
Min. Hole Dia = or > Mat’l Thickness
ALUM 3/8” Max. Thickness
Min. Hole Dia = or > 85% Mat’l Thickness
LEXAN 1/8” Max. Thickness
Min. Hole Dia = or > Mat’l Thickness
ROLLS
2”Dia x 12” Rolls
3”Dia. Min. x 7” Max. x 16GA CRS Max.
3”Dia. Min. x 4” Max. x 16GA SS Max.
3”Dia x 4’ Rolls
4”Dia. Min. x 12” Max. x 14GA CRS Max.
5”Dia. Min. x 12” Max. x 14GA SS Max.
8”Dia. Min. x 30” Max. x 14GA CRS/SS Max.
4”Dia x 5’ Rolls
5 3/8”Dia. Min. x 5’ Max. x 11GA CRS/SS Max.
6”Dia. Min. x 24” Max. x 8GA CRS Max.
6”Dia x 6’ Rolls
7”Dia. Min. x 6’ Max. x 11GA Max. CRS/SS
-{Min. 10”Dia Cone ( Sm. End ) x 24”Max. x 11GA Max.}
-{Min. 14”Dia Cone ( Sm. End ) x 55”Max. x 11GA Max.}
7”Dia. Min. x 2’ Max. x 8GA Max. CRS/SS
10”Dia. Min. x 6’ Max. x 1/4” Max. ALUM
CNC BRAKE
General
90 Ton X 10’ Bend Length
135 Ton X 10’ Bend Length
210 Ton X 13’ Bend Length With 6 Axis Back Gauge
AUTOMATED FORMING CELL
210 Ton X 13’ Bend Length With 6 Axis Back Gauge
Machine Shop
MILLS – Manual / CNC Table (W x L) Bed ( X Y Z )
FlexDrill (GRD 20-06) 6’ x 20’ 240 x 72 x 19.5
(2) TRAK 10 x 44 32 x 16 x 27
Haas VF-4 18 x 52 50 x 20 x 17
Haas VF-5 23 x 62 60 x 26 x 25
Sharp 10 x 44 32 x 15 x 10
Lagun 11 x 54 29 x 12 x 15
LATHES – Manual / CNC Dia Ctr to Ctr
HAAS ST 25Y 31.75 20
TRAK 17 26
TRAK 18 35
Hwacheon 17 35
RADIAL DRILLS Arm Table (D xW) Bench (D x W x H)
(2) Sharp RD-1230 3’ 23 x 42 19-1/2 x 25 x 19-1/2
IRON WORKER
GEKA Hydracrop 5 O/A
7/32”Dia to 15/16”Dia
SAWS – Auto Type Ht x W
Behringer HBP310-430GA. Band 15.7 x 12.2
SAWS – 2 Manual Type Ht x W
Marvel 8-Mark II Band 19-1/2 x 18
AUTOMATED INSERT PRESS
General
Haeger 824 Window Touch 72 KN, Up to 1500 inserts per hour
Weld
Weld
Total of 19 welding booths set up for various sizes and shapes of weldments. All have overhead or jib cranes. Some have turntables and trunnions.
Lincoln System 55 Fanuc Robotic Welding Cell
Lincoln Fab-Pak FT-DS Robotic Welding Cell
Mig: Steel, Stainless Steel & Aluminum
Tig: Steel, Stainless Steel & Aluminum
Automatic Seam Weld: Steel & Stainless Steel
Spot Weld: Steel & Stainless Steel
Surface Finishing
POWDER PAINT
General
Max Part Size: 34” Wide x 55” High x 8 Feet Long
Max. Part Wgt: 500 Pounds
Continuous flow automatic line, 5 stage washer, dry oven, powder coat and cure oven.
Gema Magic Compact Automatic Paint System (New 2019) high volume parts. In line Deimco Manual Booth for short runs and special colors.
KUHLMEYER ZBS Belt Finishing Machine
Assembly
General
Skilled assembly personnel are on staff to perform a wide range of assembly functions.
General Shop Equipment
All typical shop items such as drill presses, tapping heads, insert and stud setters, grinding wheels, polishing wheels, manual grinding and finishing of welds, and sand blasting cabinets. The entire production floor is serviced by overhead cranes, in addition to dedicated jib cranes in some of the cells.